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Friday, December 23, 2011

Accurate Testing Starts with the Preload

Often when visiting customer sites, our service engineers find machines that have basic setup problems that can have a large effect on the accuracy of test results. A very common problem is testing with poorly preloaded grip locknuts. Placing a specimen under tension also places all items in the load string – grips, grip adapters, load cell, and so on – under tension as well.


Grips Supplied with Locknuts
If the locknut is insufficiently tight, the forces experienced during a test, particularly a cyclic test, can cause backlash in the load string leading to errors in the test data. Before testing, make sure that you preload the load string, using a load greater than the expected maximum load, and tighten the grip locknuts while the load is applied.

2 comments:

Anonymous said...

I am confused by this, could you please clarify it again? This sounds like I should be putting in a preload above what I expect the specimen to take.

Dan Raynor - Applications Lab Manager said...

Hello and Happy New Year!
You will want to tighten the lock nuts while applying a tension greater than the maximum force you expect to see when testing. This will require a piece of material stronger than the material or specimen being tested.
The terminology may be causing some confusion, as the term “preload” is often used to mean a force applied prior to or at the beginning of a test. This “preload” is small relative to the expected max load achieved when testing the specimen.